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Efficient cleaning of gas nozzles with eReam 2.0

In automated arc welding, torch cleaning affects both the cost and productivity of the whole process. To positively influence both factors, the eReam 2.0 innovative torch cleaning system offers striking benefits.

Its all-electric drive saves considerable amounts of energy compared to pneumatic drives, is easier to control, complies with the applicable safety regulations and offers good monitoring capabilities. Cleaning with reaming blades proved as the best solution from the point of costs, reliability and manageability. The decision to use electric motors rather than pneumatic systems opened various possibilities concerning control and sensor technology. Thus, the cleaning process runs automatically programmed.

 

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eReam 2.0

SKS Welding Systems eReam 2.0 wire cutting unit
Wire cutting
  • Exact cutting through motor driven cutter-blades
  • All cutter-blades are multi-side sharpened
SKS Welding Systems eReam 2.0 clamps
Clamping
  • Force controlled and centered clamping of gas nozzle
SKS Welding Systems eReam 2.0 reamer blades
Reaming
  • Precise stroke length (protection of consumables)
  • Way and force supervision of cleaning process (damage prevention)
SKS Welding Systems eReam 2.0 wire spraying
Spraying
  • Pulse-triggered spray (exact amount of anti-spatter spray)
  • Full/Empty indication of anti-spatter liquid
SKS Welding Systems eReam 2.0 integration
Integration
  • Display shows status information (directly at the unit or via digital I/O)
  • Easy usage (simple menu navigation)
  • Full integration into safety circuit
  • Manual Mode (Setup mode with minimum speed of all motors)
  • User access control
  • Technical specifications

    • Dimensions (H x W x D in mm): 410 x 278 x 280 (without wire cutter) / 410 x 337 x 280 (including wire cutter)
    • Weight (in kg): 14,3 (without wire cutter) / 17,0 (including wire cutter)
    • Cycle time without wire cutting (in sec.): ~ 6
    • Cycle Time wire cutting (in sec.): ~ 1
    • Dimension of mounting holes (W x D in mm): 120 x 220 (4x M6)
    • Max. possible gas-nozzle outer diameter (in mm): ≤ 34
    • Max. possible wire diameter (in mm): ≤ 1,6
    • Compatible anti-spatter fluid: request data sheet from SKS
    • Feeding of anti-spatter fluid: External (self-priming)
    • Performance level: PLd C (under test)
  • Energy

    • Power supply: External (power supply cable)
    • Nominal voltage: 24 VDC (+10% / - 5%)
    • Rated current: 5 A
    • Nominal power: 120 W
  • Connections on back side

    Connections on back side

    • Plug 10-pol Harting HAN High Density (X1): Control cable digital I/Os
    • Plug 5-pol Harting HAN 3A (X2): Power supply